Stainless Open Swage Sockets are a crucial component in wire rope assemblies, especially in marine and industrial applications where durability, strength, and corrosion resistance are paramount. Here’s a breakdown of their key features, applications, and how to use them effectively:
Key Features:
- Material: Constructed from high-quality Stainless Steel , providing excellent corrosion resistance, particularly in marine environments or areas with high levels of moisture or chemical exposure.
- Open Swage Design: The open swage design allows for easy installation without the need for specialized tools. It facilitates quick and efficient assembly of wire rope terminations.
- High Strength: Designed to withstand heavy loads and high tension, ensuring reliability and safety in demanding applications.
- Precision Engineering: Manufactured to precise specifications, ensuring consistency and reliability in performance.
- Versatility: Compatible with a wide range of wire rope sizes, making them suitable for various applications and industries.
- Durable: Resistant to abrasion, wear, and fatigue, ensuring a long service life even under challenging conditions.
Specifications
Art No. | Rope size (mm) |
d (mm) |
D (mm) |
S (mm) |
H (mm) |
L1 (mm) |
L2 (mm) |
B (mm) |
Max. O.D. after swage |
W909S-03 | 3 | 3.3 | 6.3 | 5 | 10 | 67 | 38 | 6.5 | 5.5 |
W909S-04 | 4 | 4.3 | 7.5 | 6 | 10 | 76 | 45 | 8.5 | 6.3 |
W909S-05 | 5 | 5.3 | 9.0 | 8 | 11 | 85 | 52 | 12 | 7.9 |
W909S-06 | 6 | 6.3 | 12.5 | 10 | 14 | 108 | 63 | 12.5 | 11.1 |
W909S-08 | 8 | 8.3 | 16.0 | 12 | 21 | 146 | 80 | 14.5 | 14.2 |
W909S-10 | 10 | 10.5 | 17.8 | 14 | 26 | 153 | 90 | 16 | 16 |
W909S-12 | 12 | 12.5 | 21.3 | 16 | 40 | 195 | 130 | 19.5 | 18.9 |
Applications:
- Marine Industry: Used in rigging, mooring lines, lifelines, and other critical applications where resistance to saltwater corrosion is essential.
- Construction: Employed in suspension bridges, crane operations, and other construction projects where heavy loads and durability are crucial.
- Industrial Settings: Utilized in lifting equipment, material handling systems, and industrial machinery where reliable wire rope terminations are necessary.
- Agriculture: Applied in agricultural machinery and equipment for tasks such as lifting, pulling, and securing loads.
- Offshore and Oil & Gas: Suitable for offshore installations, oil rigs, and pipelines where resistance to harsh environmental conditions is vital.
How to Use:
- Prepare Wire Rope: Begin by properly preparing the wire rope, ensuring it is clean and free from damage or fraying.
- Insert Wire Rope: Insert the end of the wire rope into the open swage socket until it reaches the designated depth.
- Swage: Use a swaging tool or hydraulic press to compress the socket around the wire rope securely. Ensure that the swaging process is performed according to the manufacturer’s specifications to achieve the desired strength and reliability.
- Inspect: After swaging, carefully inspect the assembly to ensure that the wire rope is properly seated and that there are no visible defects or irregularities.
- Test: Perform a load test to verify the integrity and strength of the assembly before putting it into service. Follow industry standards and guidelines for conducting load tests.
- Installation: Install the completed wire rope assembly according to the specific requirements of your application, ensuring proper alignment and tensioning.
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